00Technology

How a BESS works, and how PKE engineers one.

From a single cell to a dispatched megawatt: the anatomy, the design criteria, the management stack and the economics, in one place.

01Anatomy

Cell to grid, layer by layer

CELLLFP or semi-solidMODULEsensing per groupRACK / CONTAINERcooling · suppressionPCSDC↔AC · ≤ 20 msTRANSFORMER & GRIDgrid-code compliantEMS / BMSBMS: protection · balancingEMS: dispatch · tariff logicPROTECTS THE ASSET · RUNS THE BUSINESS CASE
OVERVIEWHOW A BESS WORKS · CELL TO GRID

The cell

An electrochemical cell is the unit of energy. Its chemistry sets energy density, safe operating window and cycle life; everything above it exists to keep thousands of cells inside that window. Block, Power, Spike and Core Mini run on LFP, the proven baseline. Core 250, Core 2000 and Vault 5000 step up to semi-solid cells instead — our platform choice for higher capacity retention over the system's life, superior safety against thermal runaway, and a lower total cost of ownership from slower degradation and fewer replacements.

CHEMISTRY: LFP (Block, Power, Spike, Core Mini) · Semi-solid (Core 250, Core 2000, Vault 5000) · SETS: energy density · thermal window · cycle life

The module

Cells are grouped into modules with sensing on every group: voltage, current and temperature. The module is the smallest replaceable unit, which is what makes field service and augmentation practical.

SENSING per group · replaceable unit · balancing hardware

The rack / container

Modules stack into racks; racks into cabinets or containers with cooling, suppression and access engineered together. This is where IP ratings, corrosion class and noise limits are won or lost.

IP55 · C4 · ≤ 65 dB @ 1 m (Core Mini class)

The PCS

The power conversion system moves energy between DC cells and AC loads in both directions. Its ratings set what the system can do in a fault: 150% overload for 10 seconds, transfer in ≤ 20 ms.

DC↔AC · 97.8% max eff · overload 150% / 10 s · ≤ 20 ms transfer

EMS and BMS

The BMS protects cells through limits, balancing and isolation on fault. The EMS earns the money by deciding when to charge and discharge against tariff, solar and load. One protects the asset; the other runs the business case.

BMS: protection · balancing · isolation / EMS: dispatch · tariff logic · API

Transformer and grid

The final layer matches the system to your connection and the grid code that governs it. Compliance is a spec line here, not a promise: IEC 62109/62477, EN 50549, VDE 4105/4110, AS4777, G99/G100.

GRID CODES: IEC · EN · VDE · AS · G99/G100

02Management stack

What keeps it safe and solvent

Energy management

The EMS runs the dispatch plan from the sizing study in production: charge in off-peak windows or on solar surplus, discharge into peaks, respect demand limits. Modbus TCP and API dispatch make it a citizen of your plant, not a black box.

Battery management

Per-group sensing feeds limits that are enforced, not advisory: current derating at temperature extremes, balancing across modules, isolation on cell fault. Cycle life is a BMS outcome as much as a chemistry one.

Electrical safety

Protection coordination through DC and AC sides, insulation monitoring, and compliance to IEC 62109/62477 so the system fails predictably and the paperwork for your connection closes.

Fire and criticality

Aerosol suppression with smoke and temperature detection as standard; layout and venting designed so a cell event stays a cell event. For critical loads, N+1 block design keeps the site up through maintenance or a fault.

Thermal and cooling

HVAC-cooled cabinets hold cells in their efficiency window from −30 °C to 50 °C. Cooling design is a lifetime decision: every degree of sustained excursion is cycle life you don't get back.

03The Solution Configurator

Right-sized by data, not by catalog.

The PKE Solution Configurator turns your bills, tariff and load data into energy intelligence — and that intelligence, not a product catalog, is what right-sizes your battery: the power rating, the energy rating, and the family that actually fits.

YOUR DATAbills · tariff · loadENERGY INTELLIGENCEengineering · tariff · regulatoryRIGHT-SIZED BESSkVA + kWh · family + configSIZED FROM YOUR METER, NOT A CATALOG
CONFIGURATORDATA + ENERGY INTELLIGENCE → RIGHT-SIZED BESS

Energy matrix

Utility settlement files, interval meter data and your ToD tariff schedule are ingested and reconciled, drawal against injection, so the configurator starts from what the meter actually recorded, not a nameplate assumption.

Engineering analysis

Peak amplitude sizes kVA; peak duration sizes kWh. The configurator decouples the two so a system doesn't end up over-powered and under-stored, or the reverse, before it ever touches a catalog.

Commercial recommendation

Sized power and energy requirements are matched to a product family and configuration — the catalog is applied only after the engineering says which family actually fits.

Financial intelligence

The recommended configuration is run against your real ToD tariff with 88% round-trip losses and degradation applied, producing payback and IRR — the savings the meter will actually record.

Investment proposal

Payback, IRR, and the recommended family and configuration are assembled into a single proposal, sized to your site and your tariff, not a generic brochure figure.

Method summary is indicative of the PKE sizing workflow and is refined per engagement.
04ToD arbitrage

Night energy, evening value

Net value = peak rate − off-peak rate ÷ 0.88 RTE. Excludes demand-charge savings, which usually add to this.

OUTArbitrage value

Net value per kWh shifted···
Annual arbitrage saving···
Size a system for this
05What-if

The questions engineers ask

What if the grid fails mid-shift?
Hybrid systems transfer to off-grid mode in ≤ 20 ms, fast enough that most loads ride through without noticing. Output is then bounded by the off-grid rating until the grid returns.
What if load grows after commissioning?
Parallel headroom is designed in: Power series to 8 units, Block to 6, Core Mini to 10 on-grid. Augmentation is planned at the module level, which is why the module is the replaceable unit.
What if a cell fails?
The BMS isolates at the smallest practical boundary and derates around it. Suppression and venting are designed so a cell event stays contained; the site keeps running on the remaining capacity.
What if the tariff changes?
Dispatch is software. The EMS is re-parameterized against the new ToD structure, and the financial model is re-run. A tariff revision never becomes a hardware change.
Why not just buy the biggest unit?
Oversized storage cycles shallow and pays back slowly; undersized storage clips your peaks. Sizing power and energy separately from your meter data is the whole point of the method.

See the method run on your site.

A sizing study turns this page into your numbers.